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OPERATOR'S MANUAL
U.S.A. : KUBOTA TRACTOR CORPORATION 1000 Kubota Drive, Grapevine, TX 76051 Telephone : 888-4KUBOTA Canada : KUBOTA CANADA LTD. 590014th Avenue, Markham, Ontario, L3S 4K4, Canada Telephone : (905)294-7477 France : KUBOTA EUROPE S.A.S 19-25, Rue Jules Vercruysse, Z.I. BP88, 95101 Ar.enteuil Cedex, France Telephone : (33)1-3426-3434 Italy : KUBOTA EUROPE S.A.S Italy Branch Via Grandi, 2920068 Peschiera Borrome (MI) ItalyTelephone : (39)02-51650377 Germany : KUBOTA BAUMASCHINEN GmbH Steinhauser str, 100, 66482 Zweibrucken Rheinlandpfalz GermanyTelephone : (49)6332-4870100 U.K. : KUBOTA (U.K.) LTD. Dormer Road, Thame, Oxfordshire, OX93UN, U.K. Telephone : (44)1844-214500 Australia : KUBOTA TRACTOR AUSTRALIA PTY LTD. 25-29 Permas Way, Tru.anina, VIC 3029, Australia Telephone : (61)-3-9394-4400 Malaysia : SIME KUBOTA SDN. BHD. No.3 Jalan Sepadu 25/123 Taman Perindustrian Axis, Seksyen 25, 40400 Shah Alam, Selan.or Darul Ehsan MalaysiaTelephone : (60)3-736-1388 Philippines: KUBOTA PHILIPPINES, INC. 232 Quirino Hi.hway, Baesa, Quezon City 1106, PhilippinesTelephone : (63)2-422-3500 Taiwan : SHIN TAIWAN AGRICULTURAL MACHINERY CO., LTD. 16, Fen.pin.2nd Rd, Taliao Shian. Kaohsiun.83107, Taiwan R.O.C. Telephone : (886)7-702-2333 Thailand : SIAM KUBOTA CORPORATION CO., LTD. 101/19-24 Moo 20, Navanakorn Industrial Estate, Tambon Khlon.nuen., Amphur Khlon.luan., Pathumthani 12120, THAILAND Telephone : (66)2-909-0300 Japan : KUBOTA Corporation Farm & Industrial Machinery International Operations Headquarters2-47, Shikitsuhi.ashi 1-chome, Naniwa-ku, Osaka, Japan 556-8601 S V L 9 5
KUBOTA Compact Track
CTL Loader MODEL
SVL95-2s English (U.S.A.)
- 1BCAAACAP0280 2 Code No. V0631-5811-4 s READ AND SAVE THIS MANUAL PRINTED IN JAPAN © KUBOTA Corporation 2015
ABBREVIATION LIST
Abbreviations Definitions AFS Air Flow Sensor API American Petroleum Institute ASTM American Society for Testing and Materials, USA AUX Auxiliary CRS Common Rail System CTL Compact Track Loader DEF Diesel Exhaust Fluid DIN Deutsches Institut für Normung, GERMANY DOC Diesel Oxidation Catalyst DPF Diesel Particulate Filter EGR Exhaust Gas Re-circulation EN European Standard FOPS Falling Objects Protective Structure ISO International Standard Organization JIS Japanese Industry Standard MAF Mass Air Flow MIL Military Specification and Standard OPC Operator Presence Control OSHA Occupational Safety and Health Administration P/L Pressure Limiter PCV Positive Crankcase Ventilation rpm Revolutions Per Minute rps Revolutions Per Second ROPS Roll-Over Protective Structure SAE Society of Automotive Engineers, USA SCV Swirl Control Valve SMV Slow Moving Vehicle
Canadian Electromagnetic Compatibility (EMC): This machine complies with Industry Canada ICES-002.
SVL95-2s English (U.S.A) AV. C. 8-12. 7. K
FOREWORD
You are now the proud owner of a KUBOTA CTL. This machine is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your machine, please read this manual carefully. It will help you become familiar with the operation of the machine and contains many helpful hints about machine maintenance. It is KUBOTA's policy to utilize as quickly as possible every advance in our research. The immediate use of new techniques in the manufacture of products may cause some sections of this manual to become outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult with them.
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING :Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed. NOTE : Gives helpful information.
UNIVERSAL SYMBOLS
As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.
Caution Engine, Electrical Preheat Engine Lubricating Oil Pressure Coolant Temperature Hydraulic Oil Temperature Hydraulic Lock Hydraulic Unlock AUX Hydraulics High-Flow AUX Hold AUX Electrical Power Fuel Fast (Speed Indicator) Slow (Speed Indicator) Battery Charge DPF Standby / Regeneration Engine Rev up Inhibit DPF Regeneration Horn Parking Brake Front Working Light Rear Working Light Lock Unlock Forward Backward Turn Right Turn Left Lift Arm Raise Lift Arm Lower Loader Bucket, Dump Loader Bucket, Rollback Loader Bucket, Float Quick Hitch Lock DEF *1 SCR system warning DEF *1 quality warning Thawing DEF *1
*1 On the North American market, the high-grade NOx reducing agent called urea aqueous solution is sold in the name of DEF (Diesel Exhaust Fluid). On the European and Japanese markets, it is on sale under the trade name of AdBlue®.
CONTENTS
SAFE OPERATION ............................................................................................ -1
DEALER SERVICE...................................................................................................... 1
TECHNICAL DATA...................................................................................................... 2
DESCRIPTION OF MACHINE PARTS........................................................................ 3
INSTRUMENT PANEL AND CONTROL ELEMENTS................................................. 4
CHECKS BEFORE START ......................................................................................... 7
DAILY CHECKS....................................................................................................... 7
CHECKING THE SWITCHES.................................................................................. 7
Hydraulic Unlock Switch...................................................................................................7
OPC Switch ......................................................................................................................7
Parking Brake Switch........................................................................................................8
AUX Port Switch (Standard Flow model)..........................................................................8
AUX Port Switch (High-Flow model).................................................................................8
Inhibit Diesel Particulate Filter (DPF) Regeneration Switch .............................................9
Working Light Switch........................................................................................................9
Interior Lamp Switch.......................................................................................................10
Travel Speed Switch.......................................................................................................10
Horn Switch ....................................................................................................................11
AUX Port Variable Switch...............................................................................................11
AUX Hold Switch ............................................................................................................11
AUX Electrical Control Switch (Option)...........................................................................11
Float Switch....................................................................................................................12
Starter Switch .................................................................................................................12
Hydraulic Quick Switch (Hydraulic Quick-Hitch model only)...........................................13
Wiper/Washer Switch (Closed cab model).....................................................................13
Display Selector Switch..................................................................................................14
CHECKING THE LAMPS AND INDICATORS ....................................................... 14
Fuel Gauge Indicator......................................................................................................14
Remaining Fuel Warning Lamp......................................................................................15
Coolant Temperature Gauge..........................................................................................15
Parking Lamp..................................................................................................................16
Floating Lamp.................................................................................................................16
Warning Lamp ................................................................................................................16
Glow Lamp......................................................................................................................16
Engine Oil Pressure Warning Lamp ...............................................................................17
Battery Charge Lamp......................................................................................................17
Hydraulic Oil Temperature Gauge..................................................................................17
Hour-Meter......................................................................................................................17
Diesel Particulate Filter (DPF) regeneration indicator ....................................................18
Engine rev up warning lamp...........................................................................................18
EXAUST AFTERTREATMENT DEVICES ............................................................. 18
Catalyst-containing Diesel Particulate Filter (DPF) device.............................................18
Regeneration of Diesel Particulate Filter (DPF)..............................................................19
SCR (SELECTIVE CATALYTIC REDUCTION) SYSTEM ..................................... 19
DEF.................................................................................................................................19
CONTENTS
DEF Level Gauge...........................................................................................................20
Remaining DEF Warning Lamp......................................................................................20
SCR System Warning Lamp...........................................................................................20
DEF Quality Warning Lamp............................................................................................21
Thawing DEF Lamp........................................................................................................21
CHECKING THE SAFETY DEVICES .................................................................... 21
Emergency Exit...............................................................................................................21
Armrests Function...........................................................................................................22
OPC Function.................................................................................................................22
Forced Lift Arms Lowering Device..................................................................................22
Lift Arm Stopper..............................................................................................................23
DOOR AND WINDOWS......................................................................................... 24
Opening/Closing of Cab Door (Closed cab model).........................................................24
Opening/Closing of Side Cab Window (Closed cab model) ...........................................26
AIR-CONDITIONER............................................................................................... 26
Air Flow...........................................................................................................................26
Air Control Vent ..............................................................................................................27
Control Panel..................................................................................................................28
Operation........................................................................................................................28
OPERATION OF THE ENGINE................................................................................. 29
STARTING THE ENGINE...................................................................................... 29
Checkpoints after Starting the Engine............................................................................30
STARTING THE ENGINE UNDER COLD CONDITIONS...................................... 31
STOPPING THE ENGINE...................................................................................... 31
STARTING WITH AN AUXILIARY BATTERY ....................................................... 32
Observe Following Guidelines when Starting with an Auxiliary Battery..........................32
OPERATION OF THE MACHINE.............................................................................. 33
RUNNING-IN OF THE MACHINE.......................................................................... 33
Do not Work with Full Engine Rpm's or Full Loads during the First 50 Working Hours..33
Oil Change in the Run-in Stage......................................................................................33
STARTING............................................................................................................. 33
Adjusting the Operator's Seat.........................................................................................34
Seat Belt.........................................................................................................................34
Armrest ...........................................................................................................................35
DRIVING ................................................................................................................ 35
Forward and Backward Travel........................................................................................35
TURNING............................................................................................................... 36
Pivot Turn .......................................................................................................................36
Spin Turn........................................................................................................................37
OPERATION OF THE LIFT ARMS........................................................................ 38
OPERATION OF THE BUCKET ............................................................................ 39